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How manufacturers can maximize tax savings from business vehicle investments in 2026

Many manufacturers purchase vehicles for business purposes. These can range from service and delivery vehicles to heavy SUVs and pickup trucks for transporting materials to "company cars" for salespeople and executives. To maximize the tax benefits of such investments, it's important to be aware of the applicable tax rules, which can be complicated.

Actual expenses vs. standard mileage rate

The year you place a vehicle in service, you can choose to deduct the actual expenses attributable to your business vehicle use or — if the vehicle is a car, SUV, van, pickup or panel truck — claim the standard mileage rate deduction. If you go the actual expenses route, deductible expenses include gas, oil, repairs, tires, insurance, registration fees, licenses and depreciation (or lease payments) for the portion of total miles driven for business purposes.

To calculate depreciation expenses, there's typically a separate computation for each year until the vehicle has fully depreciated. Under the general rule, depreciation is calculated over a six-year span for a percentage of the purchase cost as follows:

  • Year 1 — 20%
  • Year 2 — 32%
  • Year 3 — 19.2%
  • Year 4 — 11.52%
  • Year 5 — 11.52%
  • Year 6 — 5.76%

If a vehicle is used 50% or less for business purposes, the straight-line method (10% in Years 1 and 6 and 20% in Years 2 through 5) must be used to calculate depreciation deductions instead of the percentages listed above.

Depending on the cost of a passenger auto, your deduction may be less than the percentages of cost above because "luxury auto" annual depreciation ceilings, which are proportionately reduced for any nonbusiness use, apply. These are indexed for inflation and may change annually. For passenger autos (including trucks and vans) placed in service in 2026, the ceilings generally are as follows:

  • Year 1 — $20,300 ($12,300 if you don't claim first-year bonus depreciation, discussed below)
  • Year 2 — $19,800
  • Year 3 — $11,900
  • Each remaining year until the vehicle is fully depreciated — $7,160

More favorable depreciation rules apply to heavier SUVs, pickups and vans, so the first-year depreciation for a "luxury" car could be much less than for a heavy vehicle.

For example, 100% bonus depreciation or Section 179 expensing (see below for more information on these tax breaks) generally is available for new or used vehicles with a gross vehicle weight rating (GVWR) of more than 14,000 pounds — vehicles like heavy delivery trucks or large flatbeds. A reduced Sec. 179 limit of $32,000 applies to vehicles rated at more than 6,000 pounds but no more than 14,000 pounds (assuming the vehicle is used more than 50% for business).

Notably, the $32,000 limit doesn't apply to any vehicle:

  • Designed to have a seating capacity of more than nine persons behind the driver's seat,
  • Equipped with a cargo area of at least six feet in interior length that's an open area or designed for use as an open area but enclosed by a cap and not readily accessible directly from the passenger compartment, or
  • That has an integral enclosure, fully enclosing the driver compartment and load carrying device, doesn't have seating rearward of the driver's seat and has no body section protruding more than 30 inches ahead of the leading edge of the windshield.

If you don't want to track all your actual vehicle expenses or worry about depreciation calculations, you might prefer to apply the standard mileage rate. However, actual expenses generally pack more of a tax-reduction punch for heavier vehicles.

The 2026 rate for cars, SUVs, vans, and pickup or panel trucks driven for business use is 72.5 cents per mile. This rate applies to gasoline- and diesel-powered vehicles as well as electric and hybrid-electric vehicles. A depreciation allowance is built into the rate, meaning you can't claim both the depreciation deductions discussed above and the standard mileage rate for the same vehicle.

Note: The IRS annually adjusts the standard mileage rate. However, it occasionally adjusts the rate mid-year if the average fuel price changes substantially, so a mid-year increase could occur this year.

Bonus depreciation and Sec. 179

Sec. 168(k), also known as 100% first-year bonus depreciation, is now permanent for eligible assets, including certain passenger vehicles. That's a huge boon for capital-intensive industries like manufacturing.

Bonus depreciation is automatically applied to eligible assets unless you elect out of it. You can elect out of it only on an asset-class basis though, not for individual assets. For example, you can elect out of bonus depreciation for all so-called five-year property (which includes automobiles and light general-purpose trucks), but you can't elect out of it for just one specific automobile.

The Sec. 179 expense deduction allows small businesses to write off the full cost of eligible assets, including certain passenger vehicles. For tax years beginning in 2026, the maximum Sec. 179 deduction is $2.56 million. But the deduction begins phasing out on a dollar-for-dollar basis when qualifying purchases exceed $4.09 million. In contrast to bonus depreciation, though, Sec. 179 deductions can't create an overall business tax loss.

That said, claiming the Sec. 179 expense deduction can be beneficial for assets not eligible for 100% bonus depreciation. And, because you can apply it on an asset-by-asset basis, it may be preferable to bonus depreciation if you want to immediately deduct the cost (up to applicable limits) of some, but not all, vehicles in a particular asset class.

A complex web

Determining how to make strategic, tax-favorable vehicle investments can be far from straightforward — especially when you consider that state tax law won't necessarily conform with federal tax law. If you have questions, contact us. We can help your manufacturing business navigate the rules to ensure you're taking full advantage of all available tax breaks when purchasing business vehicles.